Textile Process
From Threads to Masterpieces

The textile process is a transformative journey where raw fibers are shaped into exquisite fabrics, weaving stories of craftsmanship, tradition, and artistic expression.

Functional Factory

From Threads
Masterpieces

The process transforms simple threads into intricate fabrics and designs. It involves various stages, such as Dyeing, Weaving, Processing, and Inspection, blending craftsmanship and technology to create stunning masterpieces that meet both functional and aesthetic needs.

Let’s Check
Our Process

DYEING

Dyeing is the process of transforming grey yarn into coloured yarn through the use of colour substances.
  • Yarn Dyeing
  • Shade Development
  • Dyeing Machines

WARPING AND WEAVING

Following spinning and dyeing, the weaving process enables the yarn to intersect together to become fabrics. When the weft yarn crosses the warp yarn the fabric is created.
  • Weaving Technology
  • High Precision
  • ERP Monitoring

PROCESSING

The textile finishing or “ennobling” is the group of treatments to which the fabric is subjected to improve the dyeability, printability, the hydrophilicity, the colour, the handle and the final appearance.
  • Fabric Finishing
  • State-of-the-Art
  • Premium Texture

INSPECTION

We inspect quality at 2 stages. Grey fabric & finish fabric. We do 100% inspection for grey as well as finish fabric for quality assessment. We have INCAS software to assure accuracy in fabric inspection.
  • Quality Assurance
  • Precision Testing
  • European Standards

YARN
DYEING

The factors to be considered to obtain a perfect dyeing uniformity are, the penetration of the dye and stability. It is essential that the fabric retains the original colour even after repeated washings.

Divided into several phases, the dyeing is the working process for the transformation of the raw greige yarn into coloured yarn, through the use of colouring substances. Determining factors are dyeing uniformity, dye penetration and colour stability , it is indeed fundamentally essential that the fabric maintains its original colour over time.

WARPING &
WEAVING

When the weft yarn crosses the warp yarn the fabric is created, a synthesis between the quality of the raw material, the creativity of the design, the structure and the experience of the weaver.

The weaving process consists of several phases, such as: winding, warping, sizing, drawing-in, weaving and finally the control on the greige fabric.

PROCESSING

The various finishing processes are classified as follows: preparation, colouring (dyeing and printing), colour fastening and final finishing.

Ferno has the best in class processing and finishing machines sourced from Switzerland, Germany and Italy.

INSPECTION

We follow 4 point grading system.
We establish a “Total Quality” framework to continually improve the quality Management System and realize challenging Quality objectives. Prevent defect outflow to next process and feedback to previous process for enhanced Quality Assurance.
Ferno1913 ensures that you get flawless, feather touch fabrics.